برجسته کردن:
planetary laying up machine,rotating planetary cage machine,insulated core laying machine
, rotating planetary cage machine
, insulated core laying machine
Planetary Type Laying Up Machine Uses A Rotating Planetary Cage To Twist Or Lay Up Multiple Insulated Cores
A planetary type laying up machine uses a rotating planetary cage to twist or lay up multiple insulated cores, screens, or armor into a finished cable with controlled lay length and low residual torsion. It is widely used for power cables, control cables, XLPE-insulated cables, charging pile cables, and can also perform screening/armoring in a single pass. Typical line components include: central pay-off, planetary stranding cage, assembly die, taping/armoring device, meter counter, traction (capstan), take-up with traverse, and PLC/HMI control. Machines commonly support both full back‑twist and zero back‑twist modes to suit product torsion requirements
|
Model
|
Single wire Ø
|
Max stranded OD
|
Cage speed
|
Max line speed
|
Capstan
|
Max haul‑off
|
Bobbin size
|
Take‑up
|
| Herrman planetary laying up |
Φ5–35 mm |
— |
35 rpm |
30 m/min |
— |
2000 kgf |
PN1200 (in cage) |
PN1600–PN2800 |
| CLY‑1600/3+1+1 |
Φ10–35 mm |
Φ80 mm |
50 rpm |
21 m/min |
2500 mm |
25 T |
1600 mm |
PN3150 |
| CLY‑1000/3+1+1 |
Φ8–20 mm |
Φ63 mm |
— |
34 m/min |
1800 mm |
15 T |
1000 mm |
PN2000 |
| JLY‑630 (6‑bobbin) |
Cu Φ1.5–5 mm / Al Φ2.0–5 mm |
Φ45 mm |
55 rpm |
— |
2000 mm |
15 T |
630 mm |
— |
| JC‑1600/1+1+3 |
Φ10–35 mm |
Φ100 mm |
40 rpm |
4.9–35.5 m/min |
— |
— |
— |
— |
Notes: Data reflect typical supplier datasheets; ranges and options vary by configuration and vendor
.
How to size for your application
-
Define finished cable OD and structure: number of cores, lay length/pitch, and whether you need back‑twist (planetary) or zero back‑twist.
-
Match single‑wire capability: ensure your max single‑wire Ø and material (Cu/Al) are within the machine’s rated range (e.g., Φ10–35 mm on large frames; smaller frames down to Φ1–5 mm).
-
Set haul‑off and capstan: choose a capstan diameter and max line speed consistent with your production target and pull force (e.g., up to 25 T on large frames).
-
Reel logistics: confirm PN sizes for in‑cage bobbins and take‑up to match your plant handling and shipping standards.
-
Control and quality: plan for PLC/HMI with tension, pitch, and length control; add in‑line OD/geometry and eccentricity monitoring as required
.
Typical line configuration and options
-
Core group: central pay‑off with planetary cage(s) for compact, low‑torsion lay‑up; cradles can be locked for zero back‑twist or run full back‑twist to neutralize torsion.
-
Taping/armoring: concentric taping or armoring devices before or after the cage, with selectable pitch and speed.
-
Metering and traction: meter counter + capstan sized to line speed and haul‑off force.
-
Take‑up: column‑type take‑up with traverse sized to finished OD and drum capacity.
-
Automation: PLC/HMI touchscreen for tension, pitch, and length; recipe storage and interlocks; optional emergency stop upgrades
.
Lead time and procurement notes
-
Typical lead time: about 90–100 working days after deposit for standard configurations; warranty commonly 12 months.
-
Brands and components: many suppliers offer SIEMENS PLC/HMI, Siemens AC drives, Schneider low‑voltage components, AIRTAC pneumatics; verify final BOM with the vendor.
-
Packaging: seaworthy packing suitable for export is standard
.
630/6: a planetary cage with 6 bobbins on a 630 mm reel flange, typically used as the high‑speed, in‑line stranding stage for compacting and laying up insulated cores or conductors.
+800/3: a second planetary cage with 3 bobbins on an 800 mm reel flange, commonly used for screening (e.g., copper tape) or as a back‑up stranding stage in a two‑stage line.
Typical process and components for EV‑charging cable lines
Pay‑off: central pay‑off (for the master core) + 6×PN630 planetary cage; optional side pay‑offs for cores or screens.
Stranding: 630/6 planetary cage with back‑twist (planetary) for compact, low‑torsion lay‑up; 800/3 planetary cage for copper tape screen or additional lay‑up.
Taping: taping head for copper tape or dielectric tape; typical taping pitch and speed ranges are available on comparable 400–630 class machines (e.g., pitch 14.5–279.4 mm, taping speed up to 500 rpm).
Pre‑twist/back‑twist: planetary mechanism provides full back‑twist; cradles can be locked for zero back‑twist when required by product spec.
Cooling: water cooling trough after stranding/taping for dimensional and property stabilization.
Dielectric extrusion: single‑ or dual‑layer XLPE (or other insulation) with crosshead, capacitance meter, and pre‑heater for EV‑charging cable insulation.
Metering and capstan: meter counter + capstan for haul‑off control.
Take‑up: PN1000–PN1600 take‑up reels with traverse; PLC/touch‑screen control for tension, pitch, and line speed.
| Input wire diameter |
Ø1.5-Ø5.0mm Conductor
Ø3.0-Ø7.0mm Insulation
|
| Max stranding OD |
Ø25mm |
| Max rotation speed |
70/ RPM Stepless adjustable |
| Strand pitch |
60 - 600mm Stepless adjustable |
| Max line speed |
27m/min Stepless adjustable |
| Cage motor power |
55KW(AC) |
| Motor type |
undependent motor |
| Caterpillar motor power |
22KW(AC) |
| Pay-off bobbin size in cage |
PND630+800 |
| Capstan wheel diameter |
Ø1600mm |
| Central pay-off size |
PN1600 |
| Take-up bobbin size |
PN1000-PN2000 |
| Machine center high |
1000mm |
Lead time and procurement notes
Typical lead time: about 90–100 working days after deposit for standard configurations; warranty commonly 12 months.
Brands and components: many suppliers offer SIEMENS PLC/HMI, Siemens AC drives, Schneider low‑voltage components, AIRTAC pneumatics; verify final BOM with the vendor.
Packaging: seaworthy packing suitable for export is standard
پیام شما باید بین 20 تا 3000 کاراکتر باشد!
